Five passenger prototype cockpit

Prototype Construction

Prototype construction completed!

Projected initial sea trials have begun! Once complete, barring the necessity of major changes, the prototype will immediately be removed from service to have the exterior cosmetics and finishes completed, the air-conditioning fitted and the interior installed.

Final construction tasks:
  • mount and bond vertical tail: complete
  • complete design, and fabricate motor mount: complete
  • install dashboard/control console: complete
  • design, fabricate and install pilot seat mount: complete
  • permanently install glazing, including polishing process: complete
  • rig motor and rudimentary controls: bolted-in

Prototype tail installation thumbPrototype motor mount thumb 1Prototype motor mount thumb 2

The motor mount construction includes: one quarter-inch of solid carbon fiber outer laminate, fused to the core, with one quarter-inch of kevlar inner laminate, re-enforced with multiple internal bulkheads (also sheathed in kevlar) all through-bolted with eight, 1/2 inch stainless steel bolts. All molded into a sleek, custom package, skillfully blended into the existing lines of the craft:

Five passenger prototype: glazing

The following thumbnail photos show alternate views of earlier progress, including the vertical tail and main hull body during plug fabrication. Full female mold sets were produced from these hand sculpted plugs in which to lay the kevlar, carbon fiber, and polypropylene honeycomb core flight vessel:

Original prototype under construction thumbWing mold topside view thumbnailThumbnail of completed topsides wing mold

This last set of thumbnail photos show alternate views of earlier progress, including the vertical tail and main hull body during plug fabrication. Full female mold sets were produced from these hand sculpted plugs in which to lay the kevlar, carbon fiber, and polypropylene honeycomb core flight vessel:

Thumbnail of original prototype, bow viewThumbnail of hull escape hatchThumbnail of kevlar hull stiffeners

Thumbnail of topsides fitting to hull